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Why are railroad tank cars bent in the middle?

Engineering Asked by Lukas_Skywalker on July 24, 2021

I recently noticed that the cylindrical shape of a railroad tank car is not completely straight but has a bend in the middle. The entire tank is a bit lower there. What’s the reason for this bend?

This is also visible on the drawing of a DOT 117 tank car on Wikipedia (the red nearly-horizontal lines were added by myself).

I first thought it had something to do with pressure containment, but the model 117 is apparently used for non-pressured goods only.

drawing of a dot 117 railroad car

3 Answers

As other have pointed out, the main utility is to allow easier cleaning of the tank cars from sediment (solid precipitates). Usually, there is a drain in the lowest point.

The reason that it is in the middle is that in this way, you can allow double the incline compared to if you had the drain at one of the ends for the same height. For example, if the allowed height difference is about 15 cm, and about 15 m length, then if you had the drain in:

  • the edge, the angle would be $arctanleft(frac{0.15}{15}right)=0.57^circ$ or 1%.
  • the middle , the angle would be $arctanleft(frac{0.15}{7.5}right)=1.14^circ$ or 2%.

The steeper angle helps gravity assisted cleaning.

Correct answer by NMech on July 24, 2021

So any sediment will collect there as part of cleaning.

Then other designs have a more pronounced bend to allow for the bogies and also keep the height down - some tunnels are lower.

Answered by Solar Mike on July 24, 2021

Same reason the Corsair fighter has bent wings. Makes clearances easier.

Look at the lumpy, sticky-outy things on a tank car. You have the trucks/bogeys at the end bottom... and the massive fill valve and work safety area at center top. Lowering the center is advantageous to the car's clearance envelope, allowing it to have more tank volume in the same clearance plate (loading gauge for Brits, not that it would fit in any British tunnel save for the Eurostar).

For the last 100 years, railroads have been careening toward heavier and heavier cars, while many older system tunnels do not have high clearances. (Lines commercially viable for double-stack container service are being notched for double-stacks).


Assures head space too. While the bend eases unloading, as NMech covers amply, it also prohibits entirely filling; there is an airspace above the load that simply cannot be filled, short of drawing a vacuum on the tank (which the Mythbusters showed is a bad idea).

Loads have different volumes at different temperatures. Notice the steam-heating apparatus in the cutaway on the drawing. That means the car is intended for loads that may be too thick to flow without heating. That material's volume will increase while you are heating it, or simply the inevitable effect of 16 hours in the Arizona sun on a car painted flat-black. You do not want the car to "hydraulic lock"; that would send pressure up very rapidly and crack the tank.

That "unfillable" volume assures there is head space for the liquid to expand into; of course this compresses the gas there somewhat, increasing pressure on the whole vessel; but nothing it can't handle.

Answered by Harper - Reinstate Monica on July 24, 2021

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