TransWikia.com

Why should a (non-dimming) light timer care about what's connected to it?

Home Improvement Asked on March 14, 2021

I am looking at the spec sheet for an Intermatic STW700W in-wall timer.

It says:

Switch Ratings:
General Purpose:         15 A, 120 VAC, 50/60 Hz
Tungsten:                 8 A, 120 VAC, 50/60 Hz
Inductive:               15 A, 120 VAC, 50/60 Hz
Electronic Ballast//LED:  5 A, 120 VAC, 50/60 Hz
LED Load:               600 W
Motor:                    1 HP, 120 VAC

I would understand if it had different load capacities for different types of lighting if it also had dimming capabilities, since dimming works differently for different types of fixtures.

Why should the type of load matter if all it is doing is turning the load on/off?

As an extension of the question, what kind of loads could the spec sheet mean when it says "general purpose"?

(In general, this spec sheet doesn’t make much sense to me. For example, it says it can handle inductive loads up to 15A, but it also says it can handle motors up to 1 HP. 1 HP is approximately 750 watts which at 120V is just under 7A, less than half of the 15A rating. Why should a motor load be any different than any other inductive load?)

2 Answers

This product is marketed primarily for lighting application, and so, its rating focuses on lighting applications.

  • Tungsten refers to incandescent, halogen and other lights in that family.
  • Inductive refers to HID (sodium, mercury, metal halide) and old-school magnetic ballasts for fluorescent.
  • Electronic/LED refers to modern electronic ballasts for fluorescent/LED.
  • The "LED Load" figure is just to restate the rating in commonly used terms.

The reason is because these different loads have different electrical characteristics, and that affects the contactor make/break.

A plain resistive load follows Ohm's Law steadily during both make and break events -- a 12 ohm resistor will draw 10 amps on switch make, and 10 amps on switch break. The "general" rating applies here.

Tungsten (incandescent, halogen etc.) have a much lower resistance quiescent than they do upon reaching operating temperature. When you drive them constant-voltage, that results in "inrush current" which quickly brings them up to temp. It is quite a current spike, and that means relay contacts have to contend with it on "make". As such, relays are derated for tungsten loads. Breaking an incandescent is just like a resistor.

Electronic ballasts for both fluorescent and LED are wildly variant. Many have have power supply capacitors or chokes on the DC side which on initial turn-on will drink up current very aggressively. This works out to be an inrush current similar or even worse than incandescents. But again little trouble on break.

"Inductive" means Old Fluorescent, and HID (Low pressure sodium, high pressure sodium, mercury vapor and metal halide) These contain bulbs which, upon striking the arc, act like a dead short. These days you drive that with a switching power supply in CC mode, but back in the day, you used a transformer wound in constant-current mode.

This transformer is a large inductor, which stores energy like a capacitor. Just as capacitors use their energy to combat changes in voltage, inductors use their energy to combat changes in current. An inductor does that by increasing the voltage - to infinity, or to the point where insulation breakdown occurs, whichever occurs first.

This means that HID loads (or as they call them "inductive") are pretty docile on make -- but on break, they do not want current flow to stop, and will attempt to drive voltage to infinity to preserve current flow. This high voltage will force current to leap across the relay contacts. This is often called an inductive "kick" - and obviously it causes relays to be derated.

Motors are inherently inductive machines, with the same problems with inductive kick. Since motors are all inductor, it can be worse. However it looks like the 1HP motor rating is merely the inductive rating restated in horsepower (equaling 1.287 horsepower) and rounded down to the next common motor size.

Motors get you another way too: they also have very low resistance on initial startup; they need to be spinning to provide enough "back EMF" to limit current to reasonable values. This is called the "Locked Rotor Amperage" and again, relays must contend with this on make.

Correct answer by Harper - Reinstate Monica on March 14, 2021

In addition to the excellent explanation by Harper of why different loads function differently, there is another concern with typical small timers: electronic switching. In the old days, a timer was simply a relay or switch connected to a clock circuit. Sometimes even a switch physically moved by a rotating mechanism that is really a simple analog clock.

Most modern timers, especially at the smaller sizes, don't use a traditional relay but instead switch purely electronically. This has advantages in terms of size, weight and (lack of) moving parts. However, electronic switches can, in some ways, be even more susceptible to the differences in inductance, startup surges, etc. between different types of loads. With a simple relay, if you overload it, you will burn up a wire somewhere. With electronic switching, you are likely to produce magic smoke.

Answered by manassehkatz-Moving 2 Codidact on March 14, 2021

Add your own answers!

Ask a Question

Get help from others!

© 2024 TransWikia.com. All rights reserved. Sites we Love: PCI Database, UKBizDB, Menu Kuliner, Sharing RPP